Maintenance Mechanic

Zekelman Industries · Rantoul · $31–$32/hr (stated in the posting)

You may not know our name, but you know our products. What we make is part the places where we live, work and play – all day, everyday.

Zekelman is a family of companies — 100% domestic manufacturers — with a legacy dating back to 1877. We’re proud to be the largest independent steel pipe and tube manufacturer in North America and the leading innovator in multi-family housing development.

We believe in what we build and what we build, builds the world around us. Hospitals, hotels, schools, bridges, airports and more.

Come build a career you believe in.

J O B D E S C R I P T I O N

JOB TITLE:

Maintenance Mechanic

SUMMARY:

The Maintenance Mechanic plays a crucial role in ensuring the safe repair and rebuild of PVC extrusion production equipment. The primary focus is to maximize equipment quality, uptime, rate, and yield. This position is ideal for individuals with a strong mechanical aptitude, excellent troubleshooting skills, and the ability to identify and resolve both electrical and mechanical issues. A keen attention to detail and adherence to safety procedures are essential for success in this role.

DEPARTMENT:

Maintenance

REPORT TO:

Dir of Extrusion/ Process Engineer/ Shift Supervisor

FLSA STATUS: Hourly-Non-Exempt

C Shift (Days) and D Shift (Nights)

$31.00-32.00 / Hour

ESSENTIAL DUTIES AND RESPONSIBILITIES:

Equipment Maintenance & Repair

Perform mechanical and electrical maintenance on all production equipment in compliance with established safety procedures, including Lockout/Tagout (LOTO)
Ensure all guards and safety devices are in place and fully functional before returning equipment to operators
Execute routine preventive maintenance, breakdown repairs, and changeover tasks on production equipment
Conduct regular inspections to proactively identify potential equipment issues before they result in downtime
Troubleshoot and resolve electrical, mechanical, hydraulic, pneumatic, and quality-related issues, escalating concerns to supervisors when needed

Technical & Diagnostic Skills

Read and interpret blueprints, schematics, manuals, and technical drawings to accurately diagnose and repair equipment and machinery
Observe mechanical devices in operation and use precision instruments to identify and correct problems
Fabricate repair parts using machine shop tools and equipment as needed
Utilize manual and computerized maintenance management systems to track, inspect, and report equipment status
Operate powered industrial trucks, overhead cranes, and portable cranes as required
Monitor inventory levels of parts and supplies; place orders and verify receipts as needed

Safety & Compliance

Comply with OSHA standards including hazard communication, lockout procedures, and ergonomic guidelines
Identify and report safety, quality, operational, or output issues that cannot be independently corrected
Maintain a clean and safe work environment in compliance with all safety regulations and company procedures
Promote a culture of health and safety consistent with company policies and regulatory requirements
Ensure proper use of personal protective equipment (PPE) at all times
Support continuous improvement initiatives and contribute to team problem-solving efforts

Additional Responsibilities

Collaborate with the production team to minimize downtime and maximize productivity
Participate in company meetings and training sessions
Maintain accurate records and documentation
Perform additional duties as assigned by the supervisor
Must be able to work any 12-hour rotating shift; must be at least 18 years of age
Support implementation of Lean manufacturing principles

REQUIRED QUALIFICATIONS

Education: High school diploma or GED required. Apprenticeship, journeyman training, military service, or equivalent mechanical/electrical training preferred. Trade certificates preferred.

Experience: Minimum of 5 years of experience in a heavy manufacturing environment, preferably in a maintenance role. Must have proficiency in hand and power tools, precision measuring devices, and interpreting technical drawings.

English language proficiency is required for safety compliance, understanding work instructions, and effective communication with team members and management. Must possess a valid driver’s license and reliable transportation. Ability to pass job-related testing, an employment physical, and a drug screening.

PREFERRED QUALIFICATIONS:

Previous experience as a manufacturing maintenance mechanic in an extrusion or PVC manufacturing environment
Experience with hydraulic and pneumatic systems
Welding and machine shop experience
Familiarity with PLCs and electrical control systems
Prior experience in a 24/7 manufacturing environment with rotating shifts
Prior experience in a 24/7 manufacturing environment with rotating shifts

KNOWLEDGE / SKILLS / COMPETENCIES

Mechanical Aptitude & Technical Skills

Strong mechanical aptitude and familiarity with electrical systems, hydraulics, and pneumatics
Proficiency with hand and power tools and precision measuring instruments
Demonstrated troubleshooting and problem-solving skills in a fast-paced, safety-focused environment
Ability to read and interpret blueprints, schematics, and technical manuals
Knowledge of safety regulations (OSHA) including hazard communication and lockout/tagout procedures

Safety & Work Ethic

Strict adherence to safety procedures and PPE requirements at all times
Strong teamwork skills and willingness to collaborate to achieve team success
High integrity, accountability, and strong work ethic
Adaptability and flexibility to work in a fast-paced manufacturing environment
Attention to detail and commitment to quality workmanship

Communication

Effective English communication skills — verbal, written, and reading
Ability to communicate effectively with operators, supervisors, and all levels of the organization
Ability to perform basic math calculations relevant to maintenance and repair tasks
Ability to accurately document maintenance logs, work orders, and incident reports

Organizational & Analytical

Strong organizational skills and ability to prioritize tasks in a high-paced environment
Ability to manage multiple repair and maintenance tasks simultaneously without compromising safety or quality
Results-oriented with a commitment to continuous improvement and equipment reliability
Keen attention to detail with focus on safe, efficient, and quality repair outcomes
Basic proficiency with computerized maintenance management systems (CMMS) and Microsoft Office

Personal Attributes

Calm, focused, and effective under pressure during breakdown situations
Flexibility to work on-call or overtime as operational needs require
Self-motivated with the ability to work independently and as part of a team
Physical stamina to perform repetitive tasks, stand/walk for extended periods, and lift up to 50 pounds
Strong work ethic and professional demeanor with a safety-first mindset

PHYSICAL REQUIREMENTS

Ability to stand and walk for extended periods throughout the shift
Ability to regularly lift and/or move up to 50 pounds
Ability to work in a manufacturing environment with varying temperatures, noise, and conditions
Ability to bend, twist, stoop, sit, kneel, crawl, and reach in all directions as needed
Ability to wear required personal protective equipment (PPE)
Visual and auditory acuity to monitor equipment and operations

WORK ENVIRONMENT

This position works in a manufacturing plant environment with exposure to noise, dust, and varying temperatures. The facility operates 24/7 with rotating 12-hour shifts.
Flexibility to work overtime, weekends, and holidays as needed.
Must be able to respond to staffing and emergency calls outside of scheduled shifts.

Regular work in partially covered or uncovered areas exposed to varying weather conditions, including temperature extremes, precipitation, and wind
Extended periods at loading docks and outdoor staging areas for truck loading/unloading and material coordination
Exposure to moving mechanical parts, including forklifts, pallet jacks, and conveyor systems
Occasional exposure to dust, fumes, and airborne particles
Noise level is typically moderate to loud; hearing protection may be required

ELIGIBILITY REQUIREMENTS:

-Associates must have performed competently for at least 30 days in their current position

-Associates who have more than 3 points for attendance will not be eligible for a job bid.

Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits.  In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, immediate vesting, and much more.

M/F/D/V

We are Zekelman Industries.

We manufacture superior quality tubular and related products, and provide outstanding service for our valued customers.

We seek to continuously advance the skills and opportunities of our employees, utilizing the latest technology and management tools available to consistently increase profitability and the enterprise value of Zekelman Industries and of our customers.

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