Production Manager, BRW

Calderys · Bhubaneswar

Responsibilities:

Manage end-to-end production of acidic and basic castables and steel casting fluxes.
Control critical parameters: PSD, binder/additive dosage, moisture, mixing sequence, homogeneity, flowability.
Ensure compliance with product quality parameters (flow, setting time, CCS, HMOR, slag resistance, flux melting behavior).
Drive production planning, yield improvement, rejection reduction, and cost optimization.
Ensure compliance with EHS, IMS (ISO 9001/14001/45001) and statutory requirements.
Lead and develop production teams; manage shifts and manpower planning.
Implement Lean, TPM, Kaizen, and 5S initiatives.
Coordinate with Quality, R&D, Maintenance, SCM, Planning, and Dispatch.
Support new product trials, audits, and customer technical visits.

Experience, Skills & Competencies:

Refractory castable formulations & processing
Intensive mixers, batching plants, packing systems
Understanding of steel casting flux performance
Working knowledge of SAP (PP/MM)
B.E./B.Tech in Ceramic Engineering Experience
10-18 years of experience in refractory manufacturing
Minimum 8 years in acidic and Basic Production

The Production Manager is responsible for planning, coordinating, and controlling refractory manufacturing operations to ensure safe, efficient, and cost‑effective production while meeting quality, delivery, and productivity targets. The role focuses on operational excellence, process standardization, continuous improvement, and adherence to Calderys safety and quality standards.

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