Ocotillo Failure Analysis Technician – TEM Prep

Intel · Casa Grande · $44,230–$85,340 (stated in the posting)

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Job Details:

Job Description: 

The world is transforming - and so is Intel. Intel is a company of bold and curious inventors and problem solvers who create some of the most astounding technology advancements and experiences in the world. With a legacy of relentless innovation and a commitment to bring smart, connected devices to every person on Earth, our diverse and brilliant teams are continually searching for tomorrow's technology and revel in the challenge that changing the world for the better brings. We work every single day to design and manufacture silicon products that empower people's digital lives. Come join us and do something wonderful.

As a Product Failure Analysis Technician, you will play a pivotal role in identifying and analyzing electrical, thermal, mechanical, package, or component failures within our products. In this role, you will perform TEM sample preparation and lab operations using state-of-the-art failure analysis tools. You will work closely with engineers to enable high-quality TEM analysis by preparing precise, site-specific samples and maintaining strong lab execution.
This is an excellent opportunity for early-career candidates to gain hands-on experience in semiconductor failure analysis, advanced microscopy techniques, and high-volume lab operations.
Business group
You will join a dynamic team within Intel's manufacturing and engineering organization, where the focus is on driving innovation, ensuring product reliability, and enhancing operational efficiency. This group plays an essential role in advancing Intel's mission to deliver cutting-edge technologies that power the modern world. By analyzing product performance and identifying solutions to improve overall quality, the team helps support Intel's commitment to delivering industry-leading products.
Key Responsibilities

• Prepare TEM samples using Dual Beam FIB/PFIB and related techniques for site-specific analysis
• Operate lab tools including SEM, FIB/PFIB, and optical imaging systems for material analysis and sample prep
• Perform wafer handling, coating, and pre-treatment processes to support TEM workflows
• Execute sample fabrication steps based on schematics, layouts, and engineering instructions
• Partner with engineers and analysts to ensure samples meet quality and turnaround expectations
• Support lab sustaining activities including safety, tool maintenance, and process documentation
• Participate in process improvements, BKM development, and cross-training on new techniques
• Maintain accurate documentation and follow standard operating procedures

Your responsibilities will include but not be limited to:
• Operate lab instruments to support high volume manufacturing of advanced technology nodes:
o Hands on handling Silicon Wafer/pieces.
o Operates lab tools, such as sputter coaters and spin coaters for sample pre-treatment.
o Operates Dual Beam FIB/PFIB to perform site-specific cross sectioning and prepare TEM samples, including site marking, depositing protective materials, de-layering, imaging and TEM lamella preparation.
o Operates SEM for imaging and material analysis.

• Works from schematics, diagrams, written and verbal descriptions, layouts or plans to perform moderately complex sample fabrication procedures.
• Participate in safety forums, lab sustaining and development, process transfer, tool ownership, BKM development, and cross training on other techniques.
• Willing to work compressed shift with 12hr shift.
• Ability to lift and carry up to 50 lb.
• Long time standing and walking occasionally.

Qualifications:

You must possess the below minimum qualifications to be initially considered for this position. Preferred qualifications are in addition to the minimum requirements and are considered a plus factor in identifying top candidates. Experience listed below would be obtained through a combination of your degree, research and or relevant previous job and or internship experiences.

Minimum Qualifications:

• High School diploma with 1+ years of hands-on experience in failure analysis, product testing, or a related domain OR an AA/AS degree with no prior professional experience.
• Demonstrated expertise in utilizing analysis tools such as electron microscopy, mechanical polishing, or similar techniques through coursework, academic projects, internships, or hands-on training.
• Proficiency in tracking and reporting systems for failure analysis cases.
• Basic mechanical aptitude and ability to follow detailed procedures
• US citizenship required
• Ability to obtain and maintain a US Government Security Clearance

Preferred Qualifications:

• Strong communication and collaboration skills demonstrated through team projects or professional settings.
• A passion for innovation, problem-solving, and contributing to process improvements.
• Ability to learn and adapt quickly to new methodologies and tools in the field of failure analysis.
• Associate's degree or technical certification in a related field
• Exposure to:

o SEM, FIB, or materials characterization tools
o Semiconductor processing or cleanroom environments

• Experience working in a lab, manufacturing, or technical environment
• Active US Government Security Clearance, with a minimum of Secret level

Behavioral Traits:

• Strong attention to detail and procedural discipline
• Ability to work in a fast-paced, high-volume lab environment with changing priorities
• Good communication skills and ability to work across shifts and teams
• Demonstrated ability to work independently and collaboratively

Job Type:

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Additional Locations:

Posting Statement:

Position of Trust

Benefits

We offer a total compensation package that ranks among the best in the industry. It consists of competitive pay, stock bonuses, and benefit programs which include health, retirement, and vacation. Find out more about the benefits of working at Intel.

Work Model for this Role

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