Sr. Design Engineer - Plastics
Forvia · Pune
- Mandatory Design Kick-off at the beginning of the program / Task (align with Scope, org chart, timing, Milestones, MoM , to follow SLI for open point, etc)
- Understanding of Faurecia PMS ( WorkPackages, Deliverables as per Gate )
- For his perimeter, define technical solutions and CAD data (3D & 2D) using proper Faurecia standard templates and CAD methodology and using Right first time approach Tools (RFT , KADiT, FasTrack)
- Program delivery planning and execution, Concept design, Master sections, Customer alignment for Due date, forecast and resource planning .
- Responsible for budget, Ensure Tracking of IOM hours & and request addon additional approved hours whenever necessary.
- Data integration and management in Magellan.
- Serial design specification to follow.
- Functional drawings - To be able to create and validate engineering drawings and identify critical gaps by using stack up analysis.
- Define RPS. Align the same internally (DMs, Specialists).
- Prepare Tolerance stack book, use of Tolsys, co-ordination and follow-up with other metiers for any required inputs.
- GD&T (including preparation and coordination of KCs for internal and customer needs)
- Able to provide trainings to Design Engineers.
- Conduct weekly design reviews with team and management & ensure closure of points identified
- Mandatory Top 5 with team to define work and feedback from previous day
- Maintain team level SLI and discuss with Couter part / System architect for open points and share regularly
- Faurecia Product Standards and Guidelines to adhere and provide Support to update them timely.
- Customer constraints and specifications to follow and cascade with Team.
- Applicable regulations and legislation to adhere and highlight any deviation to program team whenever necessary
- Assign detailed work to Project Design team through appropriate method and follow Resource loading as per Kanban.
- Responsible for Quality, Cost & Delivery for the program / task via Kanban
- TQW errors to be captured regularly in Defect Tracking Sheet
- Ensure Project Design team are aware of Faurecia Product Standards, Guidelines, customer specifications and rules / requirements.
- Ensure process feasibility of the product design and A-Surfaces (with Expert team if needed).
- For design proposals, initiate with benchmarking (digital and Physical) and validate with 3D Printing as per need
- Ensure overall product “Design for Performance” (including implementationof inputs with regard to results of simulation, tests and validation in CAD to meet performance criteria) with development engineering team.
- Support the KPC identification, Support DFMEA.
- To work on development plan to continulously improve the Skill sets for self and Team
- Follow the systems and procedures of Faurecia. (Kanban, Checklist, Magellan, IOM etc.)
- At the end of a program, make appropriate capitalization documents (Lessons learned, Technical Reports) to feed/improve Design and Development standards and guidelines.
- Identify training needs for the team members based on their skill matrix To uphold & abide by code of ethics & Management
- Awareness of QMS policy & Processes.
- Ensuring all work process & procedures are in line with QMS objectives & reporting any incident of deviation from QMS.
- Team planning for leaves, project deliverables, forecast & shift planning for team of 5 or more & reporting it to N+1 in advance.
- Yearly performance assessment of Team members as a functional N+1
- Maintain and support for Benchmark, Lesson learnt, data base to team
- Responsible for Cross metier communication