Senior Process Technician
Repligen · Waterford
At Repligen, we are passionate about advancing the development and manufacturing of life-changing biologic medicines. As a Senior Process Technician, you will play a critical hands-on role in turning innovative product concepts into reality. Working at the interface of R&D, Manufacturing, Quality, and Engineering, you will support new product development, prototype manufacturing, process development, testing, and technology transfer activities that bring breakthrough technologies from concept to commercialization.This is an exciting opportunity for a technically skilled and mechanically minded professional who enjoys solving complex challenges, building prototypes, developing manufacturing processes, and contributing directly to innovative product development within a fast-paced environment.
Prototype Manufacturing & Product Development
- Build, assemble, and inspect prototypes, pilot units, and pre-production products from engineering drawings and work instructions.
- Manufacture and mold prototype silicone components to support product development and first article builds.
- Support new product development activities by identifying manufacturability, assembly, and design improvement opportunities.
- Work closely with R&D engineers to develop prototypes, fixtures, and test equipment.
Testing, Validation & Process Development
- Execute product verification, validation, and qualification testing, including mechanical, pressure, flow, leak, and performance testing.
- Analyze and document test results, investigate issues, and support root cause and corrective action activities.
- Assist in process characterization, engineering trials, and the development of robust manufacturing processes for new products.
Technology Transfer & Manufacturing Readiness
- Support New Product Introduction (NPI) and technology transfer activities from R&D into manufacturing.
- Contribute to manufacturing readiness by developing and improving work instructions, assembly methods, and process documentation.
Laboratory & Technical Support
- Operate and maintain laboratory, workshop, and manufacturing equipment safely and effectively.
- Conduct inspections and product evaluations while supporting material planning, inventory management, and laboratory organization.
Documentation & Compliance
- Maintain accurate build records, test documentation, and traceability information.
- Support validation protocols, technical reports, and compliance with quality systems, GDP, GMP, and applicable regulatory requirements.
Cross-Functional Collaboration
- Partner with R&D, Manufacturing, Quality, Operations, Supply Chain, and Regulatory teams to drive projects from concept through commercialization.
- Provide regular updates on build progress, testing outcomes, and technical challenges while supporting customer demonstrations, audits, and engineering reviews as needed.
Qualifications:
- Technical qualification (Level 6 or equivalent) in Mechanical Engineering, Manufacturing Engineering, Mechatronics, Process Engineering, or a related discipline.
- 5+ years of experience in a manufacturing, engineering, R&D, or product development environment.
- Experience assembling mechanical, fluid handling, or electromechanical systems.
- Ability to interpret engineering drawings, technical documentation, and assembly instructions.
- Experience supporting testing, validation, or qualification activities.
- Excellent troubleshooting, analytical, and problem-solving skills.
Repligen offers you a competitive remuneration package, including a yearly bonus, private medical insurance and flexible working hours. But most importantly Repligen offers you a stimulating, fast--paced environment with steep learning curves and the opportunity to contribute to the healthcare of patients worldwide. All of this with an international team in Waterford, Ireland
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