Product Functional Test Mechanical Tech - Level II - SHOP
Cummins · Pune
Job Summary
The Product Functional Test Mechanical Technician supports product functional testing by preparing, assembling, installing, and dismantling test articles and associated test equipment. The role is responsible for instrumentation installation, test-cell setup, test execution support, preliminary troubleshooting, and maintenance of laboratory and test-cell equipment.
The position requires a strong understanding of engine test-cell operations, engine components, test equipment, and established testing procedures to ensure safe, reliable, and accurate test results. The technician works closely with engineers, project teams, and other stakeholders and may support 24/7 test operations.
Key Responsibilities
Test Article Preparation & Functional Testing
- Prepare test articles, engines, fixtures, rigs, and associated equipment in accordance with approved test plans and procedures.
- Assemble and disassemble engines and test articles according to test requirements.
- Install instrumentation on test articles in accordance with applicable engineering standards and test requirements.
- Conduct and monitor engine/product functional tests as defined by the test plan and established test methodologies.
- Understand the operation of the product under test and test equipment to assess their impact on the validity and quality of test results.
- Set up and configure test equipment, instrumentation, and supporting systems to meet test requirements.
- Perform test stand installation, modifications, and setup activities as required.
- Install and remove engines from test cells safely and efficiently.
Test Equipment, Data & Troubleshooting
- Verify equipment readiness and calibration before testing and perform tests according to approved procedures or work instructions.
- Support data acquisition and ensure test data is accurate, complete, and traceable.
- Prepare clear test documentation covering test methods, equipment/instrument settings, results, and relevant observations.
- Perform preliminary troubleshooting of test-cell, engine, instrumentation, and equipment issues.
- Identify potential causes of test or equipment issues and escalate complex problems to the appropriate engineering or technical teams.
- Support the selection and integration of appropriate test equipment, instrumentation, and software based on test requirements.
- Identify and correct data-quality issues that could affect test results or engineering decisions.
Test Cell & Laboratory Maintenance
- Maintain and upkeep test cells, laboratory equipment, fixtures, rigs, tools, and associated infrastructure.
- Perform preventive and predictive maintenance activities based on equipment condition, maintenance records, and established procedures.
- Support modifications and improvements to test-cell systems and equipment.
- Maintain good housekeeping and organization within the test-cell and work areas.
- Support continuous improvement activities related to test equipment reliability, test setup, and laboratory operations.
Safety, Quality & Compliance
- Follow all applicable health and safety requirements, including risk assessment, LOTO, and established test-cell safety practices.
- Ensure testing and maintenance activities comply with applicable Quality Management System (QMS) requirements.
- Participate actively in TBWS and other safety and continuous improvement activities.
- Identify and report safety risks, equipment issues, and potential hazards and support corrective actions.
- Ensure test setups and activities comply with applicable environmental and local safety requirements.
- Maintain accurate records and documentation in accordance with established quality and testing processes.
Collaboration & Operations
- Work effectively with project managers, engineers, technicians, and other stakeholders to support testing activities and resolve issues.
- Communicate test status, equipment conditions, issues, and results clearly to relevant stakeholders.
- Support 24/7 test-cell operations as required.
- Contribute to team objectives and provide support for additional laboratory and testing activities as needed.