Product Functional Test Mechanical Technician - Level II

Cummins · Pune

Job Summary

The Product Functional Test Mechanical Technician - Level II is responsible for preparing, building, installing, and supporting test articles, test systems, and laboratory equipment used in product validation and functional testing activities. This role supports engine and component testing by performing test setup, instrumentation installation, troubleshooting, engine handling, and data collection activities while ensuring compliance with safety, quality, and engineering standards.

The position requires hands-on technical expertise in test cell operations, engine systems, laboratory equipment, and test methodologies to ensure accurate and reliable test results that support product development and validation objectives.

Key Responsibilities

Test Preparation & Execution

Prepare test articles, fixtures, rigs, instrumentation, and associated equipment for testing activities.
Install instrumentation and measurement devices in accordance with engineering standards and test requirements.
Conduct and support product testing in accordance with approved test procedures, methodologies, and project plans.
Monitor and document test execution to ensure accurate and reliable test results.
Support engine, subsystem, and component functional testing activities.

Engine Test Cell Operations

Conduct and monitor engine tests based on approved test plans and engineering requirements.
Perform installation, removal, assembly, and disassembly of engines and related systems within test cells.
Execute necessary modifications to engines and test setups to support testing objectives.
Support continuous test cell operations, including shift-based and 24/7 testing activities when required.
Maintain working knowledge of engine systems, test cell equipment, and laboratory operations.

Troubleshooting & Maintenance

Perform preliminary troubleshooting of engine, instrumentation, test stand, and test cell-related issues.
Support test stand setup, configuration, installation, and maintenance activities.
Maintain laboratory equipment and ensure operational readiness.
Participate in preventive and predictive maintenance activities to improve equipment reliability and minimize downtime.
Identify and resolve technical issues impacting test execution and data quality.

Data Collection & Reporting

Verify equipment calibration and instrumentation readiness before testing.
Collect, validate, and document test data in accordance with established procedures.
Prepare test reports, records, and documentation that clearly communicate testing methods, observations, and results.
Support engineers and project teams by providing accurate and reliable test information.
Ensure data integrity and adherence to quality requirements throughout the testing process.

Safety, Quality & Continuous Improvement

Follow all Health, Safety, Environment (HSE), Quality Management System (QMS), and laboratory procedures.
Conduct risk assessments and comply with Lock Out Tag Out (LOTO) and other safety requirements.
Maintain a clean, organized, and safe work environment.
Participate in continuous improvement initiatives, including TBWS (The Cummins Way) activities.
Collaborate effectively with project teams, engineers, technicians, and other stakeholders to improve testing processes and operational efficiency.

Cummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law. Prepares test articles for test, including initial build and final teardown. Responsible for installing instrumentation into test articles per relevant engineering standards.

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