Process Cycle Engineer
Brembo · Thailand
SCOPE AND PURPOSE:
- To ensure the verification and optimization of processing cycles, in particular the implementation, in compliance with PEF (Financial business plan) and planned production targets and time/quality/quantity parameters for the area of responsibility.
- To Process documentation preparation.
- Responsible for the development, optimization, and industrialization of CNC machining processes to ensure product quality, manufacturing efficiency, and cost competitiveness.
- This role requires strong technical expertise in machining processes, problem-solving capabilities and the ability to lead continuous improvement initiatives from concept through production implementation.
RESULT AREAS / MAIN ACTIVITIES:
- Optimizes working cycle
- Designs process documentation and keep it updated making it available for production.
- Prepares production routines
- Defines and optimizes manual operation/nonstandard operation
- Evaluates Ergonomic (OCRA/NIOSH etc.)
TECHNICAL KNOWLEDGE and SKILLS
- CNC Machining & Manufacturing
- Strong understanding of CNC machining processes, including milling, turning, drilling, tapping, and fixture applications.
- Ability to read, write, modify, troubleshoot, and optimize CNC programs.
- Strong knowledge of cutting tools, machining parameters, tool life management, and cycle time optimization.
- Knowledge of work coordinate systems, tool offset management, and machine setup verification.
- Process Engineering & Industrialization
- Develop and optimize manufacturing processes to achieve safety, quality, delivery, and cost targets.
- Conduct process capacity studies, bottleneck analysis, and productivity improvement projects.
- Lead industrialization activities including equipment commissioning, process validation, Run@Rate, and production handover.
- Drive continuous improvement initiatives focused on cycle time reduction, cost reduction, and process stability.
- Quality & Process Validation
- Proficient in engineering drawing interpretation and GD&T requirements.
- Ability to analyze CMM reports, measurement data, and process capability studies.
- Strong understanding of statistical methods, including Cp, Cpk, Pp, Ppk, and SPC.
- Familiar with MSA, gauge validation, and measurement system evaluation.
- Automotive Core Tools
- Practical experience with:
- APQP
- PPAP
- PFMEA
- Control Plan
- Process Flow
- SPC
- MSA
- Ability to support customer, internal, and certification audits.
- Software Skills: SolidWorks / AutoCAD / CAM software / Microsoft Office
- Problem Solving: 5 Why Analysis / Fishbone Diagram / 8D Methodology / Corrective and Preventive Actions (CAPA)
Qualifications
- Bachelor's degree in engineering (e.g. Mechanical, Industrial, Automotive, Electrical or related fields
- Minimum 3–5 years of hands-on experience in CNC machining/process engineering within a manufacturing environment.
- Practical experience with CNC Milling (VMC), CNC Turning, and Machining Centers, preferably using Fanuc, Brother, or equivalent controls.
- Experience in brake disc, caliper, or other precision-machined components.
- Experience in new equipment installation, process industrialization and production ramp-up.
- Involvement in APQP, PPAP, and new product introduction (NPI) activities.
- Experience in the automotive industry or other high-volume manufacturing environments is strongly preferred.
- Knowledge of machining process control, problem-solving, and continuous improvement is an advantage.
Location : Eastern Seaboard Industrial Estate (Rayong)
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