Continuous Improvement Specislit Trim
Lear Corporation · Tangier
Location: Tangier, Morocco
Full-time | Permanent
Reports to: CI Manager / Plant Manager
Driving the future of automotive, where Lear leads the way.
Company Overview
Lear Corporation is a global leader in Seating and E-Systems, with over 160 000 employees across 38 countries. We deliver innovation, operational excellence, and sustainability to the world’s leading automotive brands.
In Morocco, Lear continues to expand through multiple plants and technical centers, driving continuous improvement and operational excellence in automotive manufacturing.
Position Overview
We are seeking a motivated and analytical Continuous Improvement (CI) Specialist to lead and execute major improvement projects within our Cut & Sew operations in Tangier.
As a Lean expert, the CI Specialist will mentor teams, drive process optimization, and ensure that all initiatives align with the plant’s operational excellence strategy — focusing on productivity, quality, waste reduction, and ergonomics.
Key Responsibilities
- Lead high-impact CI projects (layout optimization, SMED, productivity improvement, scrap reduction).
- Conduct time studies, work measurement, and method analysis in sewing and cutting lines.
- Implement line balancing, visual management, and process standardization.
- Perform root cause analyses and drive structured problem-solving for recurring issues.
- Develop and deploy standardized work and best practices across product models.
- Coach team leaders, engineers, and supervisors on Lean and problem-solving tools.
- Measure and report project financial impact (labor efficiency, scrap cost, downtime).
- Support automation and digitalization initiatives in cutting and sewing operations.
- Benchmark internal and external processes to identify best practices.
Key Skills and Qualifications
Education & Experience
- Engineering degree in Industrial Engineering, Production Systems, or related field.
- 2–4 years of experience in automotive manufacturing (ideally Trim Covers or Seating).
Technical Skills
- Certified Lean Six Sigma Green Belt (Black Belt preferred).
- Strong analytical background in time studies, layout design, and process mapping.
- Solid understanding of ergonomics and workstation optimization.
Preferred Skills
- Experience in SMED, VSM (Value Stream Mapping), and Standard Work deployment.
- Exposure to automotive trim covers or textile manufacturing environments.
- Familiarity with SAP, MS Power BI, or similar analysis tools.
Behavioral Competencies
- Strong leadership and influencing skills across all levels.
- Analytical, structured, and data-driven mindset.
- Team player with a hands-on, pragmatic approach.
- Passionate about operational excellence and people development.
What We Offer
- Competitive salary and benefits.
- Dynamic and international work environment.
- Continuous learning and career growth within Lear’s CI network.
- The opportunity to drive real change and measurable results in manufacturing performance.
Lear Corporation is an Equal Opportunity Employer, committed to a diverse workforce.
Applications that meet the minimum requirements must be submitted through the corporate tracking system. Candidates requiring visa sponsorship will not be eligible for this role.