Second Shift - Studer Cylindrical Grind Operator
AMETEK · Keene
The Cylindrical Grinder III is an advanced-level precision manufacturing professional responsible for independently setting up, programming, operating, and troubleshooting cylindrical grinding equipment to produce high-precision components that meet stringent dimensional, geometric, and surface finish requirements. This position serves as a technical resource within the department, supporting process development, training, continuous improvement initiatives, and manufacturing engineering activities.
In addition to production responsibilities, the Cylindrical Grinder III contributes to process optimization, documentation improvements, root cause investigations, and workforce development while maintaining a strong commitment to quality, safety, and operational excellence.
What you’ll be doing:
- Independently set up, operate, and troubleshoot Studer cylindrical grinding equipment.
- Select and qualify tooling, grinding wheels, and workholding solutions.
- Perform precision grinding operations to meet blueprint, GD&T, and surface finish requirements.
- Verify dimensional accuracy through in-process and final inspections.
- Perform routine operator-level preventative maintenance and equipment inspections.
- Maintain process consistency and repeatability.
- Modify existing Studer programs to accommodate engineering revision changes.
- Create and optimize programs for new components and production requirements.
- Verify program accuracy through setup validation and first-piece inspections.
- Troubleshoot programming and process-related issues.
- Maintain program documentation in accordance with company standards.
- Demonstrate a working knowledge of Talyrond equipment and measurement principles.
- Perform basic setup and operation of Talyrond inspection equipment.
- Measure and evaluate roundness, cylindricity, concentricity, and related features.
- Compare measurement data to engineering specifications.
- Document inspection results and communicate findings to Quality and Engineering teams as required.
- Interpret complex engineering drawings, specifications, and GD&T requirements.
- Verify product conformance using precision measuring instruments and inspection equipment.
- Identify dimensional discrepancies and support corrective action activities.
- Perform setup and operation of Precitech N350 DT equipment.
- Match-turn spindle components to required dimensions and geometric tolerances.
- Verify part quality throughout the manufacturing process.
- Perform routine operator-level maintenance and operational inspections.
- Support process optimization activities related to spindle production.
- Assist Manufacturing Engineering with process development and optimization initiatives.
- Participate in manufacturability reviews and process validation activities.
- Recommend improvements to tooling, fixturing, setup methods, and workflow efficiencies.
- Support implementation of process improvements that enhance quality, safety, and productivity.
- Assist with investigation of quality, process, and manufacturing issues.
- Participate in structured problem-solving activities.
- Support implementation of corrective and preventive actions.
- Provide technical expertise during failure and non-conformance investigations.
- Review engineering prints, manufacturing documentation, and bills of material for accuracy.
- Identify discrepancies, omissions, and manufacturability concerns.
- Submit requests for corrections through established engineering change processes.
- Collaborate with Engineering, Manufacturing, and Quality teams to resolve documentation issues.
- Identify process gaps and opportunities for standardization.
- Develop, revise, and improve manufacturing work instructions.
- Document setup procedures, best practices, inspection methods, and troubleshooting guides.
- Ensure documentation supports consistency, repeatability, and operational excellence.
- Train and mentor new employees and developing operators.
- Demonstrate proper setup, operation, inspection, troubleshooting, and safety practices.
- Verify competency and qualification levels of trainees.
- Provide constructive feedback to support employee development.
- Serve as a technical resource and subject matter expert within the department.
- Ensure all products meet engineering, customer, and quality requirements.
- Execute in-process and final inspections as required.
- Support quality investigations and corrective actions.
- Maintain accurate production, inspection, and quality records.
- Promote continuous improvement of quality performance throughout the department.
- Adhere to all Environmental, Health, and Safety (EHS) policies and procedures.
- Follow established PPE requirements and safe work practices.
- Report hazards, incidents, and near misses promptly.
- Support a culture of safety, accountability, and continuous improvement.
- Maintain clean and organized work areas in accordance with 5S standards.
This is what you’ll need to be successful in this role:
- High School Diploma or GED required.
- Technical degree, apprenticeship, vocational training, or equivalent manufacturing experience preferred.
- Typically, 5+ years of precision grinding, machining, or advanced manufacturing experience.
- Demonstrated proficiency in cylindrical grinding and precision inspection techniques.
- Experience programming CNC grinding equipment preferred.
- Experience supporting process improvement, troubleshooting, and employee training initiatives preferred.
- Advanced knowledge of cylindrical grinding principles and practices.
- Proficiency with Studer grinding equipment and programming.
- Understanding of Talyrond measurement systems and precision inspection methods.
- Ability to interpret complex engineering drawings and GD&T requirements.
- Strong troubleshooting and problem-solving skills.
- Knowledge of precision manufacturing processes and quality systems.
- Ability to independently perform advanced machine setups and process validation activities.
- Effective communication and interpersonal skills.
- Strong attention to detail and commitment to quality.
Working Conditions:
- Manufacturing and production environment.
- Exposure to, moving machinery, and noise levels typical of a manufacturing facility.
- Required use of personal protective equipment in designated production areas.