Skilled Technician - Level II - SHOP

Cummins · Phaltan

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Key Responsibilities

Health, Safety & Environmental (HSE)

Demonstrate a strong commitment to workplace safety by adhering to all Cummins HSE policies, procedures, and standards.
Stop work immediately and report unsafe conditions, incidents, near misses, or injury hazards.
Follow Lockout-Tagout (LOTO), electrical safety requirements, and safe work practices.
Conduct Job Safety Assessments (JSA) and utilize appropriate personal protective equipment (PPE).
Recognize environmental impacts and support sustainability initiatives within manufacturing operations.
Promote an interdependent safety culture by identifying, correcting, and escalating hazards.

Maintenance & Equipment Reliability

Perform preventive, predictive, corrective, emergency, and breakdown maintenance activities.
Troubleshoot, diagnose, and repair electrical systems, industrial controls, automation equipment, PLCs, drives, and production machinery.
Support equipment uptime initiatives through effective failure analysis and reliability improvement activities.
Maintain and repair production, assembly, and testing equipment according to established standards and procedures.
Document maintenance activities and provide feedback into preventive maintenance systems.

Automation, Robotics & Controls

Maintain and troubleshoot Siemens S7-1500 PLC-based automation systems using Siemens TIA Portal.
Perform PLC programming modifications, upgrades, and system enhancements.
Support operation and maintenance of industrial robots including ABB, FANUC, Yaskawa, Universal Robots, and collaborative robotics systems.
Troubleshoot motion control, servo systems, industrial drives, and machine automation technologies.
Support machine communications through PROFINET, OPC UA, TCP/IP, and related industrial networking protocols.
Assist with integration of manufacturing systems, machine vision solutions, process controls, and CMES systems.

Quality & Operational Excellence

Perform work according to technical specifications, electrical schematics, process documentation, and quality standards.
Conduct quality inspections and identify opportunities to reduce quality and cost risks.
Analyze equipment failures, conduct Root Cause Analysis (RCA), and implement corrective actions.
Participate in Total Productive Maintenance (TPM), continuous improvement, and operational excellence initiatives.
Identify manufacturing constraints and contribute to process optimization efforts.

Asset Care & Housekeeping

Maintain tools, fixtures, assembly equipment, and testing systems.
Support calibration, inspection, and functionality verification activities.
Maintain clean, organized, and safe work areas.
Support spare parts management and inventory planning for maintenance and automation assets.

Collaboration & Development

Collaborate with Production, Quality, Manufacturing Engineering, IT, Maintenance, and support teams to achieve operational goals.
Coordinate with vendors and contractors during maintenance and improvement projects.
Communicate technical issues, solutions, and improvement opportunities effectively to stakeholders.
Support and mentor junior technicians when required.
Complete required technical, safety, and professional development training.

Cummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law. The Skilled Technician II performs skilled technical and maintenance activities that support manufacturing operations and business objectives. This role is responsible for maintaining, troubleshooting, repairing, and continuously improving manufacturing equipment, automation systems, robotics, electrical controls, and production assets to ensure safe, reliable, and efficient operations. Working with limited supervision, the incumbent applies Cummins Health, Safety & Environmental (HSE) standards, quality requirements, preventive maintenance practices, and continuous improvement methodologies to maximize equipment uptime, minimize manufacturing disruptions, and support operational excellence.

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